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Tips and strategies for saving money, improving productivity and reducing waste.
Supply Chain Showing Signs of Recovery
As the world slowly recovers from the supply chain crisis, there is good news to report from the automotive industry. Despite factory production constraints and a shortage of semiconductors, GM beat expectations and reported a record fourth-quarter profit. The...
Chip Manufacturing Returns to America
If the recent supply chain crisis has taught manufacturers one thing, it’s the importance of building new U.S. plants to avoid product shortages due to a supply breakdown overseas. A good example is the semiconductor industry which suffered a severe availability...
Global Supply Chain Crisis Subsides
Things are looking up in regard to the global supply chain crisis. As the world slowly recovers from the lingering Covid-19 pandemic there are signs that the global supply chain is getting back to normal. Despite some continued production disruption, supplies and...
Will Our Supply Crisis Continue in 2023?
Review a few 2022 events that will continue to impact inventory management.
Three Supply Chain Trends to Watch
As we close in on 2023, this is the prime time to be paying attention to trends while you prepare for your end-of-the-year strategic planning process. Here are three supply chain management trends to keep an eye on in the coming months according to Forbes: ...
Fighting Inflation
The inflation rate has seen the fastest pace of increase in over 40 years. According to a Wall Street Journal article by Nick Timiraos, Federal Reserve officials are likely to debate next week how much to raise rates in February, with views shaped by how they see...
Congestion Can Also Cause the Bullwhip Effect
In our previous blog, we shared a brief explanation of the bullwhip effect and how it can negatively affect inventory management. But this whipsaw reaction can also be caused by congestion. Dr. Willy Shih, the Robert and Jane Cizik professor of management practice at...
Don’t Let a Sudden Spike Fool You into the Bullwhip Effect
When all the different players in a supply chain quickly respond to sudden demand fluctuation, they can create a larger ripple action known as the bullwhip effect. In short, when each member of the supply chain overcompensates for this sudden demand with excess...
What is Shrinkflation?
If you live in the United States, you have likely noticed that some of our favorite products have shrunk in size in the past few years. As the price of ingredients and manufacturing increases due to the supply chain crisis and soaring inflation, we end up with smaller...
The Smallest Part Can Make The Biggest Impact
You may have recently read about Ford Motors Company’s latest supply-chain snarl: the blue oval badges. Troubles obtaining the small branding piece has delayed the delivery of thousands of vehicles. The trademark is important because it is the finishing touch and adds...
A Closer Look at the Just-In-Time Inventory Management Strategy
Thanks to the current supply chain crisis, it’s never been more difficult to determine the right inventory management solution for your business, especially if you are a manufacturer or a distributor. Maintaining just the right level of supply availability is critical...
A Simple Explanation of the Complex Supply Chain
Due to the fact that supply chains have multiple moving parts and layers, it’s very difficult to point the finger at one problem when trying to solve the current product availability crisis. A good place to start is to understand that there are two main players that...
How to Correct ERP’s Biggest Flaw Part III: Obsolete Inventory
All companies that hold inventory are subject to obsolescence. It can be that the product exceeds its shelf life or that another product becomes preferred (expired market life). However, practically speaking, obsolescence usually occurs due to the loss of a customer...
How to Correct ERP’s Biggest Flaw Part II: An Example Comparing Buffers vs Forecast Systems
In Part I of this blog series, we introduced you to an alternative to conventional ERP forecasting systems. In Part II, let’s examine how forecasting holds the inventory of a product versus Shippers Solutions’ suggested strategy.
How to Correct ERP’s Biggest Flaw Part I: Forecasting is Not Your Only Option
A 3 Part Series by Henry Camp, President of Shippers Solutions Part I: Forecasting is Not Your Only Option For the last (I don’t want to admit how many) years, I have been delving into supply chains around the world – China, Central America, Germany,...
A Solution to the Inherent Problem with the Min/Max Inventory System
Now more than ever, manufacturers and suppliers face the quandary between increasing and reducing inventory levels. Often, huge sums of money are spent to improve forecasts or to link computer systems together through Enterprise Resource Planning (ERP) technology. In...
How to Keep Fill Rates Up
Clients tell me that they can get fill rates up but they can’t keep them up, even if they throw inventory at the problem. When fill rates drop so do sales and turns. It is possible to get both fill rates and turns up and keep them up. Read on to understand the...
How to Improve Resilience and Response Time
Our quick changing geopolitical climate is causing companies to reconsider their offshoring strategies. Unpredictable forecasting, which we talked about in a previous blog post, and the logistical nightmares that come from choosing the wrong trend are just a small part of the challenging circumstances that manufacturers deal with when outsourcing their production.
Key Measurements for Support Groups in the Supply Chain
An internal supply chain exists within one organization. An external supply chain includes multiple organizations. This blog discusses the measurements across the broader supply chain, including both internal and external supply chains.
The Bullwhip Effect
Sometimes you can make things worse by just “trying to do your best.” Planning and forecasting is supposed to be the way to solve production, supply, and storage problems but it is not always reliable. Variations in demand are being magnified more than ever. Even the best forecasters can’t react quick enough to accurately adjust inventory supply. This brings us to our main point of introducing the Bullwhip Effect.